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How a brushless DC motor affects the performance of an electric actuator


The brushless DC motor extends the service life of a LINAK® electric linear actuator, offering a significant enhancement. Explore the technology behind BLDC motors and learn how it contributes to a longer actuator service life. Let Hunter give you a walk-through of the BLDC motor technology.

What is the main benefit of a brushless DC motor?

BLDC motors have a longer service life. Unlike a motor with brushes, the brushless motor does not have constant physical contact between the brushes and the commutator. As there is no friction wearing down the brushes, the brushless motor has a significantly longer service life than a motor with brushes.

How does a brushless DC motor work?

A brushless DC motor, also known as a BLDC motor, is driven by direct current (or DC electricity) and uses an electronically controlled commutations system.

Like all motors, a brushless motor has a stator and a rotor as its major parts. The rotor is made of permanent magnets, and the outer part – the stator – has several copper windings depending on the number of magnetic poles on the rotor. These windings are placed in slots which are axially cut along the inner periphery of the stator.

The motor is running when the rotor is spinning inside of the stator. Electronics make the rotor spin by inducing a series of magnetic fields in the copper windings that can push and pull the permanent magnets in a sequence that ensures a continuous rotation.

What is the efficiency of a brushless motor?

The efficiency of a brushless motor is the relationship between power input and power output measured in watts.

The brushless motor is a highly efficient motor type with potential low energy loss from input to output.

The Hall effect sensors always know the position of the rotor, and therefore they can be used to regulate speed.

In the context of actuators, this means that you can obtain a constant speed even when increasing the load on the motor.

Did you know?

The brushless motor affects the performance of an electric linear actuator in different ways, and choosing an electric linear actuator with a brushless motor is especially relevant, if you need an actuator with an extra long service life.

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